High-temperature machines are essential in many factories. These machines can get very hot, sometimes over 500°F (260°C), so they need special oils and lubrication to keep working well and last longer.
It’s essential to reduce friction and wear between moving parts. The heat can cause problems like parts getting stuck, oil turning to goo, or oil disappearing too quickly, which can break the machine.
In this article, we’ll talk about picking the right oil, checking machines for problems, and how unique systems can help keep everything in good shape.
Selecting the Right Lubricants
Picking the right oil is essential for machines that get very hot. The oil must stay strong and not disappear or break down when it gets hot. It also needs to protect the machine’s parts from damage. Synthetic oils are a good choice because they’re made to handle high heat and keep everything running smoothly.
Synthetic oils are better than regular oils because they don’t break down as quickly when hot. They also stay the right thickness and work well even in heat.
There are different types of synthetic oils, and some work better for specific jobs. Regular oils can get too thin when hot and break down faster than synthetic oils. Most synthetic oils can handle heat and work in many hot situations.
High Temperature Lubricants
When choosing the right oil or grease for a machine, consider how hot it will get. Some machines get hot and cool down, while others stay at the same temperature.
You need to know the highest, lowest, and average temperatures the machine will reach to pick the best oil or grease.
At high temperatures, oils and greases can break down or disappear. Synthetic oils (made to handle heat) are better than regular oils. But remember, for every 10-15°C increase in temperature, the oil’s life usually gets shorter by half.
Another thing to consider is the oil’s thickness. “Viscosity” means how thick the oil is at a specific temperature. The Viscosity Index (VI) shows how much the oil thickens or thins when the temperature changes. The best oil stays the right thickness across many temperatures.
You need to know how hot the machine will get to pick the right oil. This will help you choose an oil that protects the parts and stays thick enough.
Mineral oils break down faster than synthetic oils, but special chemicals can be added to make them better.
You must also choose the right thickener and additives when using grease. Some greases handle heat better than others, and some can melt at lower temperatures. Some are better at resisting water or not mixing well with certain materials. There are many things to think about when picking grease.
What is High Temperature?
A “high temperature” can differ depending on the job or industry. But here’s a simple guide: Greases can be made from these oils to work at similar temperatures.
Usually, the higher the temperature a product can handle, the more expensive it is. But it’s essential to think about how much money you can save. Using the right oil can help you save on costs, reduce machine problems, make your equipment last longer, and keep things working smoothly, which saves money.
Fubex Lubricants & Grease Manufacturers Dubai are experts in oils, greases, and special coatings for high temperatures. Contact us to find the best product for your needs.
Benefits of Industrial Oils
Oil is essential in machines because it helps reduce friction and keeps parts from wearing out. Machine parts need enough oil to keep them safe and running well during all their tasks.
Here are the main benefits of using the right oil in machines:
- It protects against rust, damage, and buildup, so the machine works longer and needs less repair.
- It works well in harsh conditions, making the machine more reliable and efficient.
- It helps you use less oil and grease and reduces the need for replacement parts.
- When machines are well-oiled, they cost less to fix and are cheaper to own.
Equipment Monitoring
Besides picking the right oil, watching high-temperature machines for signs that they might be breaking down is essential. This can include checking for strange vibrations, testing the used oil, and checking the temperature. It’s also important to regularly look for damage like cracks, scratches, rust, or other problems.
By finding and fixing these problems early, you can prevent more significant issues from occurring and extend the machine’s lifespan.
Using Special Lubrication Systems
When machines get hot, it can be hard to add oil by hand, so we use unique systems to add the oil. These systems ensure the right amount of oil is delivered to the machine in the right way so the oil spreads evenly and works well.
Some systems spray a fine oil mist onto the machine, while others use a pump to move the oil to the right places. When machines get too hot, waiting for scheduled oil changes is usually too late.
Choose Industrial Oils With Helpful Additives
Industrial machines need oils with unique ingredients, called additives, to work the best. Whether the oil is mineral or synthetic, the base oil isn’t enough to protect the machines and keep them running smoothly.
These special additives strengthen the oil and help it do its job better. Here are some common additives and what they do:
- Anti-wear additives reduce friction between metal parts and stop them from wearing out.
- Anti-rust additives keep metal parts from rusting and getting damaged, especially if water is around.
- Detergents and Dispersants: These clean up dirt and sludge from metal parts and stop rust and oxidation.
- Defoamers: These stop air bubbles from forming, which helps the oil work better.
- Viscosity index boosters make the oil thicker in heat and thinner in cold, so it works well at any temperature.
- Extreme-pressure additives create a strong layer over metal parts to protect them from wear under high heat or pressure.
- Antioxidant additives: These help the oil last longer by protecting it from breaking down.
- Pour point depressants: These help the oil flow better when it’s cold.
- Friction modifiers create a smooth layer around metal parts to reduce friction and stop wear.
Choosing oil with the proper additives helps machines last longer, stay safe, and work more efficiently!
Bottom Line: Can Industrial Oil Withstand High Temperatures?
Yes, industrial oils can handle high temperatures, but choosing the right oil for the job is essential. Synthetic oils are great because they are made to handle the heat without breaking down. Choosing the right oil means your machines will last longer, cost less to fix, and run more efficiently. Plus, using the right systems to add oil and checking your machines regularly helps prevent more significant problems.
Don’t wait for a breakdown! Contact us today to find the perfect high-temperature lubricants and oils to keep your equipment in shape. Let us help you save money, reduce repairs, and keep your machines running longer!
FAQs
Q1: What happens if the oil gets too hot?
Ans: When the oil gets too hot, it can break down and become too thin to do its job. This can make the engine parts wear out faster, use more fuel, and even cause the engine to stop working.
Q2: Is high-temperature grease flammable?
Ans: No, this grease is not flammable. Use the right fire extinguisher for the materials around it if there’s a fire. If it burns, it could release harmful gases, but there is no unique risk of it catching fire or exploding.
Q3: What is industrial oil used for?
Ans: Industrial oil is used in many places, including machines, cars, factories, power plants, construction, and ships. It helps reduce rubbing between parts, prevents damage, keeps things cool, and protects them from rust.
